What We Do

What We Do

Since 2016,  we have acquired extensive experience in the following Industrial Automation and Energy Management Software.

legacy Automation Systems Modernization

We are  experts in  modernization of different PLC Platforms

Let us help you find suitable strategy to upgrade your plant with minimal risk to downtime !

Have a chat with us we would like to hear from you

legacy Applications

Applications on  unsupported Windows OS

Latest Applications

Control Expert is supported on current Windows OS

legacy Hardware

Modicon 984

Quantum

Premium

TSX Micro

Latest Hardware

All new M580 ePAC

Disadvantages

High Risk of unplanned downtime

Uneconomical repairs and spare parts long lead times

Unscalable Architecture, lack of connectivity and security

Limited resources available to support

Advantages

High plant availability

More scalable architect and improved connectivity and security

Very economical to repair and shortened spare parts

5-8 times faster processing, Ethernet backbone etc

Support Harsh environments and smaller footprint

legacy Applications

Applications on  unsupported Windows OS

legacy Hardware

Modicon 984

Quantum

Premium

TSX Micro

Disadvantages

High Risk of unplanned downtime

Uneconomical repairs and spare parts long lead times

Unscalable Architecture, lack of connectivity and security

Limited resources available to support

Let us help you find suitable strategy to upgrade your plant with minimal risk to downtime !

Have a chat with us we would like to hear from you

Latest Applications

Control Expert is supported on current Windows OS

Latest Hardware

All new M580 ePAC

Advantages

High plant availability

More scalable architect and improved connectivity and security

Very economical to repair and shortened spare parts

5-8 times faster processing, Ethernet backbone etc

Support Harsh environments and smaller footprint

HMI & SCADA Migrations and Upgrades

We are  experts in  modernization of different PLC Platforms

SCADA Upgrade

HMI

WORKFORCE CHALLENGE

New Gen -Z are joining the work force at an alarming rate, will your legacy SCADA be maintain to keep up with the production KPI and plant uptime?

UNSUPPORTED SOFTWARE PACKAGES

SCADA not running smoothly, software bugs, struggling with modern drivers to integrate with other systems and OEM stopped software support on your current SCADA version. Maybe time to upgrade?

SECURITY RISK

IT/OT Team upgrades workstation to new Microsoft OS for security/support/ new technology and Legacy Citect SCADA may not be supported. Seems like a big risk ?

DCS Migrations and Upgrades

Our expertise goes as far as developing  DCS using a WWW Library for Waste Water Treatment Plant

DCS Previous Versions V4.0 V4.2 V4.3 2018 2018R2 2020R2 EPE 2021

EcoStruxure Process Expert 2023

Power Management Systems

Let us define help you management energy efficiently by monitoring real-time measurements using state-of-art operation and monitoring software

Complaince

Maximise Operational

Business Optimization

Safety

Plant Optimization and Integation

Let us define How a high performance HMI can lead to greater situational awareness, faster response and better decisions

Control Systems Maintenance

Industries continue to combat two main challenges, maximizing the plant availability while reducing operating cost. These challenges play out against the backdrop of shortages of expertise to adequately maintain plant control systems. iRefine Systems strive to achieve high quality, sound and reputable technologies through optimizing operational systems and further promoting simplicity to existing systems.  We are a reliable and dedicated enterprise that is steered to afford a sustainable future for our customers. We operate and experience in the Mining, Metals & Minerals, Water and Waste and Power sectors.

PAC and Control Maintenance

Offers:

  • PLC Program back-up management
  • PAC firmware version control
  • VSD, Motor Control Device field bus change integration
  • PLC/ SCADA process & control modifications and changes compliant to MOC
  • Legacy Protocol (RS232/485) integration
Plant Control Systems Critical Spares Management

Services:

  • Inventory Audits
  • Supply critical spares.
Control Systems Site Audits

Audit includes not limited to:

  • Software to OS compatibility Matrix on all ES, OS/ Historian Server and operator stations
  • System Performance
  • Recommendations and Road Maps
VSD and Motor Control & Protection Relays

Services:

  • Parts replacement for aging and worn components
  • Minor repairs and corrections
  • Software Reconfigurations and Back Up Management

Field Maintenance

  • Cleaning and tidying panels, replacing of terminals etc.
  • Replacement of damaged/ aging signal cables.
  • Drawings Updates, IO list etc.
  • Replacement of aging control panels, junction boxes, field local start/ stop panels etc.
  • Cable and Wire labeling as per schedule

Want to know more?

Send us a message and we will be happy to help you.